Shift Gear Dozen Tooth What Reason Is?-1...
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Shift Gear Dozen Tooth What Reason Is?

The reason why the transmission is difficult to shift
Transmission difficulty in shifting
When the car is driving, the gearbox can not be smoothly hung into the gear, which is often accompanied by the sound of gear banging.
Shift difficulty, refers to the gearbox shift can not smoothly into the required gear, its to the phenomenon of gear impact, shift difficulty is one of the gearbox often encountered fault phenomenon.

Shift Gear Dozen Tooth What Reason Is?
  • Clutch separation is not complete, or improper clutch adjustment: bending deformation of gear lever and improper adjustment of operating mechanism;
    Shifting fork shaft bending deformation, the fork shaft and its guide hole with too tight or lack of oil serious corrosion;
  • Shifting fork bending and torsion deformation and fork shaft is not vertical;
    The spring of locking device is too elastic, and the locking steel ball or locking pin is damaged: synchronizer is damaged.
    Transmission difficulty diagnosis ruled out
    The primary task is to judge whether the clutch can be separated or separated thoroughly. Under the condition of determining the normal work of the clutch, the starting engine implements the shifting test of the automobile starting and road test: from the low gear to the high grade, from the high gear to the low grade.
  • If a certain gear cannot be mounted, or it is difficult to exit after being barely mounted, or there is a sound of gear banging in the process of shifting, it indicates that the gear is difficult to shift.
    When it is difficult to change the gearbox, the following methods can be used to diagnose and troubleshoot the fault.
Shift Gear Dozen Tooth What Reason Is?

1. Test the operating mechanism- Shift Gear

  • To detect whether the speed change is bending deformation, for long-distance operation, it should also detect whether the travel of the gear lever is enough and whether the adjustment is appropriate: remove
    Transmission cover, detect the movement of the fork shaft, to determine whether the fork shaft is bending deformation, is not lack of oil corrosion, is not too tight with the guide hole;
  • Detect whether the elasticity of the locking spring is too large, the locking ball or the lock pin is not damaged: detect whether the shift fork is bent and twisted deformation, fork and fork shaft is not straight.
  • If something is abnormal, fix it.
  • If the transmission control mechanism is normal, the next step is tested.

2. Detect synchronizer- Shift Gear

  • The key items of lock-ring synchronizer detection are: whether the synchronizer is broken, the spiral groove of the conical surface inside the synchronizer lock ring, the ring teeth of the lock ring, and the lock ring
    The gap is not excessive wear, the synchronizer slider is not excessive wear, the axial groove of spline hub is not serious wear, the synchronizer spring elasticity is not too weak, if the synchronizer is damaged and faulty, it will affect the shift difficulty, need to replace or repair the synchronizer.
  • Replacement of parts or whole according to the location of the damaged synchronizer.
    Transmission jump cause fault diagnosis and elimination

(1) Transmission jump phenomenon

When the car is running, the gear lever automatically jumps back to the neutral position (usually occurs when the load changes suddenly at medium or high speed or when the car vibrates violently).

(2) The reason of transmission jump

  1. The transmission gear or gear sleeve is worn excessively and becomes conical along the tooth length direction.
  2. The shaft groove of the transmission fork and the positioning ball are worn, and the positioning spring is too soft or broken, so that the self-locking device fails.
  3. Transmission shaft, bearing wear loose or axial clearance is too large, so that when the shaft rotates, the gear meshing is insufficient and occurs runout and axial movement.
  4. The deformation of the control mechanism is loose, so that the gear is not meshing at the position of tooth length.

(3) Transmission jump gear fault diagnosis

  1. When a gear jump gear is found, the gear lever is still hung into the gear, and then the transmission cover is removed to check the gear meshing. If the gear meshing is good, the gear shifting mechanism should be checked.
  2. Push the gear lever by hand. If there is no resistance or the resistance is small, it indicates that the self-locking device fails.
  3. If the gear is not fully engaged, check whether the fork is worn or deformed, and correct if bent.
  4. If the shift mechanism is good, check whether the gear is ground into a cone, whether the bearing is loose, if necessary, it should be removed for repair or replacement.
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